Make in India · Built for Bharat.
Four planned plants. One million smart batteries a year.

Halix Bharat Limited is a new company, building its manufacturing base from the ground up. Four plants are planned — at Nagpur, on the Mumbai–Pune Highway, in Rajasthan or Gujarat, and in Tamil Nadu or Karnataka.
Every battery will be designed, manufactured and tested in-house, with proprietary IoT intelligence in every pack.

Concept render — planned Halix battery manufacturing and test line
In-house
Cell to product
4 Plants
Planned
1M / yr
Planned pack capacity
ISO 9001
Certification in process
Make in India
Manufactured
IoT inside
Every pack

Own plants

Battery packs, BESS and power electronics will be built on Halix-owned lines at four planned plants — central, western, northern and southern India.

Quality labs

In-house testing against BIS, IEC 62619, UN 38.3, AIS 156 and ISO 9001 requirements, with certification at final stage and not yet granted. 100% end-of-line tested — every unit.

Close to every market

Four regional plants put production within a day’s trucking of every major EV market — lower freight and faster replenishment for the swap network.

🔐 Proprietary Patent Registration in Process — Indian Patent Office + PCT International

The Smart Battery that thinks.

India's first EV battery with an IoT module, 4G SIM, and GPS embedded inside the pack — transmitting live telemetry every 30 seconds. This proprietary system, patent registration in process with the Indian Patent Office, transforms every battery from a commodity into a connected infrastructure asset.

Chemistry
Lithium & Super Capacitor
LiFePo4, LTO & Super Capacitor
Capacity
3 kWh - 1 mWh
51.2V - 409.6V
Cycle Life
4,000 - 25,000
Cycles at 80% DoD
IP Rating
IP67
Dust + Water sealed
Connectivity
4G + GPS
SIM7670G · Cat-M1
IoT Module
HIM-1000
Halix IoT Module - Proprietary (Patent Pending)
Telemetry
Every 30s
Live to Halix Central Server
Calendar Life
10–25 Yrs
Operating life

Intelligence sealed inside every pack.

The proprietary HIM-1000 board — embedded inside each battery — connects to the Halix Central Server via 4G LTE, transmitting live data every 30 seconds. It is the core intellectual property of Halix Bharat Limited, with patent registration currently in process.

  • →Battery health — SoC%, SoH%, all 16 cell voltages, cycle count, remaining range.
  • →Live GPS location — real-time coordinates, speed, geofence breach & theft alerts.
  • →Thermal monitoring — 4 temperature sensors, overtemperature protection & alerts.
  • →Usage events — swap station ID, user binding, charge/discharge logs, OTA firmware.
  • →72-hour local buffer — data stored on-board if cellular lost, auto-synced on reconnect.
📡
4G LTE + GPS
SIM7670G — always connected
🔋
BMS IC TI BQ76952
16S cell monitoring + balancing
🔐
Unique Device Identity
HSM certificate + UUID burned in factory
📍
Digital Twin
Live asset on Halix Cloud from Day 1
⚡
OTA Updates
Firmware upgrades without physical access
🛡️
Anti-Theft Lock
Electromagnetic lock — Patent Pending

Four planned plants.
One unified quality standard.

None of these plants is built yet. They are planned in sequence — identical machinery, identical processes — so that production sits close to every region of the network and any one plant can cover for another. Sites are under evaluation; the two-state choices below are still open.

📍 Plant 1 — Planned
Nagpur
Maharashtra · the geographic centre of India
Central
Region served
Planned
Status
Site
Under evaluation
  • Zero-mile city — near-equal road and rail reach to north, south, east and west
  • At the crossing of NH44 (north–south) and NH53 (east–west)
  • Samruddhi Expressway link to Mumbai and JNPT for imported cells
  • Natural dispatch point for a pan-India swap network
📍 Plant 2 — Planned
Mumbai–Pune Highway
Maharashtra · western corridor
West
Region served
Planned
Status
Site
Under evaluation
  • Beside the Pune automotive cluster — components, tooling and talent
  • Close to Halix headquarters in Pune and to the Phase 1 rollout markets
  • Short haul to JNPT for cell and mineral imports
  • India’s densest two- and three-wheeler EV market at the doorstep
📍 Plant 3 — Planned
Rajasthan or Gujarat
State to be finalised · north and north-west
North
Region served
Planned
Status
State
To be finalised
  • Serves Delhi NCR, Rajasthan, Gujarat, Punjab, Haryana and Madhya Pradesh
  • Delhi–Mumbai Industrial Corridor connectivity
  • Among the highest solar irradiance in India for captive rooftop power
  • State EV-manufacturing incentive policies being compared
📍 Plant 4 — Planned
Tamil Nadu or Karnataka
State to be finalised · southern India
South
Region served
Planned
Status
State
To be finalised
  • Serves Tamil Nadu, Karnataka, Kerala, Andhra Pradesh and Telangana
  • Chennai–Bengaluru industrial corridor
  • Established EV and electronics manufacturing base for sourcing and skills
  • Port access on the east coast for imported cells
⟳
Redundancy by design

Identical lines in every plant mean that if one faces disruption, the others can take up its load — a resilience no single-plant manufacturer can match.

One line, fully integrated.

14 precision stages — from cell IQC to Digital Twin creation — with 100% automated end-of-line testing on every single battery before it leaves the plant.

Cell IQC
100% of incoming cells tested for capacity, voltage & internal resistance. Sub-spec cells returned.
Cell Matching
AI-based sort — ±5mV OCV, ±2mΩ IR tolerance — for optimal 16S2P pack balance & cycle life.
Module Assembly
1 kW fiber laser busbar welding in Class 10,000 cleanroom. Inline vision + X-ray weld inspection.
BMS Assembly
BMS board assembled, firmware flashed, 4-hour burn-in at 40°C, all sensors auto-calibrated.
IoT Provisioning
UUID, device certificate, M2M SIM activation, MQTT credentials & signal test — proprietary process.
Integration
BMS + IoT + cell module assembled. Proprietary CAN bus link verified with live server data test.
Thermal Layer
PCM pads + 800°C-rated aerogel/Kapton fireproof barriers installed. Thermal interface material applied.
IP67 Sealing
Al 6061 enclosure, silicone gasket, proprietary electromagnetic lock. Every unit water-immersed 1m/30min.
Formation Charge
8–10 hr C/10 formation cycle. Discharge at 1C confirms ≥97% of rated 60Ah capacity.
18-Point EOL Test
12-minute automated test: pack voltage, 16 cell voltages, BMS protection, 4G, GPS, MQTT, OTA & more.
Digital Twin
Battery registered on Halix Cloud. UUID, plant of origin, lot, firmware, SOH baseline all stored.
Label & Pack
Laser-engraved serial, tamper-proof QR, certification marks. Zero-waste reusable crates.
⚗️
Cell & R&D

Chemistry selection, cell testing & pack design.

🤖
Automated Assembly

Robot-assisted module & pack assembly with smart BMS + IoT.

🔬
Test & QC

Cycling, thermal, vibration & 18-point safety validation.

🚚
Dispatch

GPS-tracked, fully traceable logistics to every Halix station.

Quality, non-negotiable.

Every unit earns its way out the door. 100% end-of-line testing, full batch traceability and abuse testing to international safety standards — because energy products only count if they're safe for decades.

  • →100% EOL tested — every single battery, no sampling.
  • →Full batch & cell traceability — lot number, cell serial, plant, date.
  • →Thermal & abuse testing — overcharge, overdischarge, short circuit, crush, vibration.
  • →In-house calibration lab — traceable to NABL standards.
  • →Compliance documentation — BIS, AIS-156, UN 38.3 and IEC pathways.
100%
Units EOL-tested
18
Point EOL test in 12 min
4K - 25K+
Cycle life validated
ISO 9001
Quality mgmt — in process

What the plants will make.

🔋

Smart Battery Packs

IoT-enabled swappable packs for 2W, 3W and LCV EVs. HAL-IoT series. Patent Pending.

🏭

Energy Storage (BESS)

Containerised C&I and utility-scale BESS systems for captive and grid-tied storage applications.

⚡

Power Electronics

Inverters, UPS, DC-DC converters, EV chargers and smart battery management controllers.

📡

IoT & Digital Twin

The HIM-1000 telemetry module, Halix Cloud registration and over-the-air firmware — built into every pack on the line.

☀️

Solar PV Modules

A planned module line for Halix captive solar plants, station canopies and rooftop projects. Read more →

🛠️

Power Tools & Equipment

A planned range of battery-powered tools and site equipment, built around Halix packs. Read more →

The standards we build to.

Every Halix product is designed and tested to the strictest applicable standards for the Indian market, with the relevant international standards built in from the start. Certification against the standards below is at final stage and none has yet been granted — we will publish each certificate as it is issued.

BIS IS 16046
Bureau of Indian Standards
IS 16046 — mandatory certification for Li-ion batteries sold in India
AIS-156
EV Battery Safety (India)
Phase II — thermal runaway propagation & abuse tests. Mandatory for all Indian EV batteries
IEC 62619
Industrial Li-ion Safety
Safety requirements for secondary lithium cells in industrial applications
UN 38.3
Transport Safety
Required for the transport of lithium batteries by road, air and sea
ISO 9001
Quality Management
End-to-end quality system across every manufacturing plant
CE Marking
European Conformity
IEC 62619 / IEC 62133-2 — European conformity, for future international sales
WPC / DoT
M2M Device Approval
Wireless type approval for the 4G LTE radio inside each HAL-BAT battery pack
ISO 14001
Environmental Management
Zero liquid discharge, EPR compliance & green manufacturing at every plant

Help us build the plants.

We are selecting sites, qualifying equipment and component vendors, and talking to state industrial bodies. If you supply cells, BMS components, line machinery or industrial land — or want to work on the lines — we would like to hear from you.

  • →Vendors and equipment makers — cells, BMS, enclosures, test rigs
  • →Industrial parks and land owners near the four planned locations
  • →Engineers and technicians — see open roles on the careers page
Talk to the manufacturing team →
Concept render — planned Halix assembly and testing lab